Saw Welding Machine Manufacturers in Maharashtra, Suppliers, Dealers, Distributors and Exporters in Maharashtra.
Swissweld Technologies Pvt. Ltd , one of the top prominent SAW Welding machine (submerged arc welding) manufacturers, suppliers and exporters in Maharashtra, is offering a new technological welding machine that is used for accurate and heavy welding in the industrial sector. This machine is designed to deliver high-quality welds with minimal spatter, offering deep weld penetration and high deposition rates. We provide a variety of machines equipped with advanced technological features to enhance performance, making them suitable for applications in heavy industries.
What is a SAW welding machine?
A SAW Welding Machine (submerged arc welding) is commonly used for making thicker welds on heavy metals, and it uses a blanket of flux to join thick materials and creates highly high-quality welds. These are highly used in the automotive and aerospace industries for getting accurate output.
Types of SAW welding machines:
One of the best SAW welding machine manufacturers and suppliers in Maharashtra is presenting our multiple types of machines, such as:
- Twin-Wire SAW Machine: For achieving higher deposition rates in welding, our twin-wire SAW machine is widely used due to its dual-wire system (one leading and one trailing). These machines are essential in heavy industrial sectors for welding thicker materials or metals. Advanced welding automation and robotics enhance their overall performance.
- Conventional SAW Machine: Ideal for basic and daily welding applications, this machine utilizes a single-electrode wire that feeds into the weld joint. Equipped with advanced power sources, inverters, and digital controls, it significantly reduces energy consumption. Its flexible construction allows for easy setup in both compact spaces and large industrial environments.
- Laser-Assisted SAW Welding Machine (LASAW): Highly demanded in industries requiring precise and accurate welding, our LASAW machine offers superior welding speed and deeper penetration compared to traditional welding machines, ensuring high-quality welds.
- Tandem SAW Machine: Designed for deep penetration welding in thick materials, this machine uses two or more wires with separate power sources, enabling higher deposition rates. Integrated real-time monitoring and quality control systems improve industrial productivity by providing real-time feedback on parameters such as temperature, speed, and arc stability.
Technical Features of our SAW welding machines:
We have mentioned below a technical sheet of our SAW welding machine that gives more information and helps for improving the performance:
| Specification | Conventional SAW Machine | Twin-Wire SAW Machine | Tandem SAW Machine | Laser-Assisted SAW Welding Machine |
|---|---|---|---|---|
| Primary Application | Standard thick metal welding | Enhanced deposition rates | Very high deposition rates | Precision welding with deep penetration |
| Welding Process | Single electrode wire, submerged arc | Two electrode wires, submerged arc | Multiple electrodes in sequence, submerged arc | Hybrid of laser and SAW, submerged arc |
| Welding Current Range | 100-1500 A | 100-2000 A | 100-3000 A | 100-1500 A |
| Voltage Range | 20-44 V | 20-45 V | 20-50 V | 20-44 V |
| Power Requirement | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC | 3-Phase, 380V or 415V AC + Laser Power Supply |
| Heat Input Control | Medium | Medium | High | Very precise |
| Deposition Rate | 5-10 kg/hr | 8-15 kg/hr | 12-25 kg/hr | 5-10 kg/hr (SAW) + Laser Deposition |
| Welding Speed | 0.2-1.5 m/min | 0.3-2.0 m/min | 0.5-3.0 m/min | 0.3-1.5 m/min |
| Wire Diameter Range | 1.6-6.0 mm | 1.6-4.0 mm per wire | 1.6-6.0 mm per wire | 1.6-4.0 mm (SAW) |
| Wire Feed Speed | 100-400 cm/min | 100-600 cm/min | 100-800 cm/min | 100-400 cm/min |
| Flux Requirement | Yes | Yes | Yes | Yes (custom flux for laser compatibility) |
| Automation Compatibility | Basic (manual or semi-automatic options available) | High (often integrated into robotic systems) | High (fully automated systems available) | High (integrated with robotic systems) |
| Laser Power | N/A | N/A | N/A | 2-10 kW |
| Laser Type | N/A | N/A | N/A | Fiber Laser or CO₂ Laser |
Features of SAW welding machines:
The one of the dominant SAW welding machine exporters and distributors in Maharashtra, our all machines are made with new and advanced quality of technologies that gives multiple amounts of benefits such as:
| Features | Benefits | Technological Updates |
|---|---|---|
| High Deposition Rate | These machines can increase productivity with faster welding speeds | These are attached with advanced wire feeders for controlled, high-speed deposition |
| Minimal Arc Visibility | It can reduces operator fatigue and increases safety | Enhanced arc protection systems for improved user safety |
| Deep Penetration | Our SAW welding machine allows for welding of thicker materials in a single pass | Optimized flux and filler compatibility for varied alloys |
| Automatic and Semi-Automatic Modes | Flexibility in operation, reducing need for constant monitoring | Intelligent automation and adaptive control systems |
| Consistent Weld Quality | These machines can produces uniform, high-quality welds with fewer defects | Digital monitoring for real-time quality control |
| Reduced Spatter and Fumes | It improves work environment and reduces clean-up time | Fume extraction and emission control technology |
| Low Operator Skill Requirement | Eases training requirements, making it accessible to all skill levels | Integrated training modules with operator guidance |
| Ability to Weld in Long, Straight Lines | Ideal for large-scale applications like pipelines and shipbuilding | Robotic integration for complex, large-scale applications |
Applications of SAW Welding Machine:
As a leading SAW welding machine manufacturers and suppliers in Maharashtra, these machines are majorly used in multiple types of industries such as:
- Welding pipelines and joints in oil and gas.
- Fabricating heavy structural beams and columns.
- Joining thick steel plates in shipbuilding projects.
- Manufacturing pressure vessels, tanks, and boilers.
- Repairing and constructing railway tracks and components.
- Welding large-diameter storage tanks for industries.
- Building bridges, girders, and heavy metal frameworks.
- Producing wind turbine components and tower sections.
- Hardfacing equipment parts for enhanced wear resistance.
- Cladding surfaces to improve corrosion resistance.
As former SAW Welding Machine manufacturers, suppliers and exporters in Maharashtra, we as Swissweld Technologies Pvt. Ltd are offering our best quality of SAW Welding Machine that is made with new technological updates and advanced mechanisms. These machines are made with pure form of raw materials for improving the durability and able to use them into any kind of environmental factors. Contact us today for more information.